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雙組份打膠機讓膠水發揮最大威力

時間:2025-04-08 來源:http://www.365cool.cn/ 發布人:昌盛機械

一、雙組份打膠機的顯著優勢:讓膠水發揮最大威力

1、 The significant advantage of two-component gluing machine: allowing the glue to exert its maximum power

1. 混合精準,效果穩定

1. Accurate mixing and stable effect

人工調膠時,很難準確控制兩種膠水的比例,常常出現 A 膠多了粘不牢、B 膠多了易脆裂的情況。而雙組份打膠機通過傳感器和控制系統,將比例誤差控制在 1% 以內,比如設定 10:1 的比例時,每 10 份 A 膠必定搭配 1 份 B 膠,確保膠水固化后具有穩定的彈性和粘結力。在門窗密封中,這種精準混合的膠水能有效抵御風雨侵蝕,使用壽命比人工調膠延長 30% 以上。

When manually adjusting the glue, it is difficult to accurately control the ratio of the two types of glue, often resulting in situations where too much glue A cannot stick firmly and too much glue B is prone to brittle cracking. The two-component glue machine controls the proportion error within 1% through sensors and control systems. For example, when setting a ratio of 10:1, every 10 parts of A glue must be paired with 1 part of B glue to ensure stable elasticity and bonding strength after the glue is cured. In door and window sealing, this precisely mixed adhesive can effectively resist wind and rain erosion, and its service life is extended by more than 30% compared to manual glue adjustment.

2. 高效省力,提升速度

2. Efficient and labor-saving, improving speed

傳統人工調膠不僅費時,還需要頻繁攪拌,而打膠機可以連續作業,每分鐘能擠出幾十米長的膠條。比如在玻璃幕墻安裝中,一臺打膠機每小時可完成 200 平方米的膠縫施工,相當于 10 個工人同時手工操作的效率。而且設備操作簡單,只需一人握住出膠槍,跟隨需要打膠的位置移動,就能完成復雜的曲線或直線涂敷,大大減輕了工人的勞動強度。

Traditional manual glue mixing is not only time-consuming, but also requires frequent stirring, while glue dispensing machines can operate continuously and can extrude tens of meters of glue strips per minute. For example, in the installation of glass curtain walls, a glue machine can complete 200 square meters of glue joint construction per hour, which is equivalent to the efficiency of 10 workers manually operating at the same time. Moreover, the device is easy to operate, requiring only one person to hold the glue gun and follow the position where glue needs to be applied to complete complex curved or straight coating, greatly reducing the labor intensity of workers.

實拍(5)

3. 適應多種場景,用途廣泛

3. Adapt to various scenarios and have a wide range of uses

無論是高粘度的硅酮結構膠,還是低粘度的密封膠,雙組份打膠機都能處理。在門窗制造中,它可以在鋁合金框架與玻璃之間形成均勻的膠層,既能固定玻璃,又能阻擋雨水和灰塵;在汽車制造中,用于車身部件的密封和減震,比如車門邊緣的防水膠條;在電子行業,可對精密元件進行灌封保護,防止潮氣和振動影響性能。這種 versatility(多功能性)讓它成為跨行業的實用工具。

Both high viscosity silicone structural adhesives and low viscosity sealants can be processed by two-component gluing machines. In the manufacturing of doors and windows, it can form a uniform adhesive layer between the aluminum alloy frame and the glass, which can both fix the glass and block rainwater and dust; In automobile manufacturing, it is used for sealing and shock absorption of body components, such as waterproof rubber strips on the edges of car doors; In the electronics industry, precision components can be sealed and protected to prevent moisture and vibration from affecting performance. This versatility makes it a practical tool across industries.

二、使用雙組份打膠機的注意事項:細節決定效果

2、 Precautions for using a two-component glue machine: details determine the effect

1. 膠水與設備的 “匹配”

1. Matching glue with equipment

使用前要確認 A 膠和 B 膠是否適合該打膠機,比如粘度太高的膠水可能需要更大功率的泵系統,否則會出現出料不暢的情況。同時,兩種膠水的密度差異不能太大,否則容易在混合管中分層,影響混合效果。比如 A 膠是稠狀膏體,B 膠是稀狀液體,需要先在膠桶中進行初步攪拌,再進入打膠機混合。

Before use, it is necessary to confirm whether A glue and B glue are suitable for the glue machine. For example, glue with high viscosity may require a more powerful pump system, otherwise there may be poor discharge. At the same time, the density difference between the two adhesives should not be too large, otherwise it is easy to layer in the mixing tube and affect the mixing effect. For example, A glue is a thick paste, while B glue is a dilute liquid that needs to be initially stirred in a glue bucket before entering the glue machine for mixing.

2. 比例校準 “很重要”

2. Proportional calibration is' very important '

新設備或更換膠水后,要進行比例校準。簡單的方法是:在出膠口下方放一個空容器,開啟設備讓膠水流出 1 分鐘,分別稱重 A 膠和 B 膠的重量,計算實際比例是否與設定一致。如果有偏差,通過設備的調節按鈕進行微調,直到比例準確,這一步能避免因比例錯誤導致的質量問題。

After new equipment or replacement of glue, proportional calibration should be performed. A simple method is to place an empty container under the glue outlet, turn on the device and let the glue flow out for 1 minute. Weigh the weight of glue A and glue B separately, and calculate whether the actual ratio is consistent with the set value. If there is a deviation, fine tune it through the adjustment button of the device until the proportion is accurate, which can avoid quality problems caused by proportion errors.

3. 清潔與安全 “別忽視”

3. Cleanliness and Safety "Don't Ignore"

每次使用完畢后,要及時清洗混合管和出膠槍,避免膠水在設備內固化??梢杂脤S玫那逑磩┗蛉軇_洗,確保沒有殘留。操作時要戴防護手套和護目鏡,因為某些膠水具有刺激性,不慎接觸皮膚或眼睛時,應立即用清水沖洗并就醫。

After each use, the mixing tube and dispensing gun should be cleaned promptly to prevent the glue from solidifying inside the equipment. You can rinse with specialized cleaning agents or solvents to ensure there are no residues. Wear protective gloves and goggles during operation, as certain adhesives can be irritating. In case of accidental contact with the skin or eyes, rinse immediately with clean water and seek medical attention.

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